Die casting technology: The right solution for your requirements

mobilverde technologies GmbH offers a wide range of services that goes far beyond the standard die casting procedure. Our aim is to work in partnership with you, so we can realise the optimum solution for your requirements and wishes, all from the one source.

As a long-standing manufacturer of ready-to-assemble die cast parts and components with tolerance standards to ±0.05mm, we are able to guarantee optimum results and at the same time cost-effective complete solutions in all die casting processes, for many different application areas.

Some examples of our die cast parts

Crankcase for a massage chair

  • Material A383 | ADC 12 aluminium alloy

Cover housing for a reducing gear

  • Material A383 | ADC 12 aluminium alloy

Electronics housing with molded water cooling channel

  • Material A383 | ADC 12 aluminium alloy

Seating table support arm in a passenger aeroplane

MaterialAlSi10MnMg
Dimensions142 mm x 345 mm x 65 mm
Weight523 g
Manufacturing technologyAluminium die casting
Tolerance± 0,05 mm
Surface treatmentPower coating
Application areaAeroplane cabin

Die casting for aluminium, magnesium and zinc alloys

Rapid retooling by our very own toolshop enables us to be ready for production at short notice. We can manufacture new products within just a few weeks. mobilverde uses the very latest 3-axis and 5-axis lathes and milling machines to produce your turned parts and milled parts.

Where our die cast products are used

Our products are used in many different sectors. For example, cast products in the automotive industry, which we have developed to guarantee performance, durability and efficiency in all types of projects. General die cast products are characterised by their light design, while at the same time being able to withstand high pressure, high temperatures and extreme weather conditions. As a renowned manufacturer of die cast products, mobilverde offers a high quality range of aluminium die cast parts for various sectors.

The quality inspections we carry out

Diligence, responsibility and the highest priority for our ‘die cast quality standards’ – the greatest quality assurance for consistent product quality. Inspections during production ensure consistent quality. In order to ensure high quality standards, chemical analyses and inspections of the mechanical properties are constantly undertaken:

  • Spectral analyses
  • Density index tests
  • Pressure tests
  • Tensile tests
  • Crack tests
  • Hardness tests
  • X-rays
  • Ultrasound
  • 3D data measurement report
  • CT

Industry’s stringent requirements for manufacturing perfect die cast parts for high quality products require quality-conscious, efficient partners. Our quality assurance system governs and improves all operations and processes relating to the manufacture of our products and the associated services. Our quality management system complies with the DIN EN ISO 9001:2015 standard.

Specifications, range and services: Die casting technology

  • Aluminium die casting
  • Zinc die casting
  • Magnesium die casting
  • Die material: H13, NAK55, NAK80, SDK61, S136, LKM2344, LKM718
  • Mold basis brands: LKM (China), DME, EMP, HASCO, MISUMI
  • Mold service life: 80,000–150,000 shots
  • Tolerance standard: +/- 0.05mm
  • Part weight: 30g–15kg
  • Die casting machine tonnages: 120–1650 tonnes
  • Aluminium alloy: A356, A360, A380, A383 A413; ADC1, ADC3, ADC6, ADC10, ADC12; ZL102, ZL104, AlSi12, YL104, YL112, YL113 and according to customer requirements
  • Zinc alloy: Zamak2, Zamak3, Zamak5, Zamak8, Zamak12 and Zamak35
  • Magnesium alloy: AZ91D, AM60B, AM50A and AS41B
  • Secondary processes: CNC processing, drilling, thread cutting, assembly and many more
  • Surface finishing: Galvanising, powder coating, polishing, sandblasting, heat treating, painting, anodisation and chroming are all available

Related processes

Enquire about our services now

mobilverde offers you lots of tailor-made metal processing services and custom solutions for your business. Simply get in touch with us!

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